Cutting plywood is different to cutting wood in many ways. You should also know that when cutting with a saw, a tear out can occur on the side that the blades come out off. Outfeed helps support the sheet once it comes off the table and keeps it moving along smoothly. As you progress in your cutting, the plywood (supported by the backer board) comes out with a clean cut. I bought from Axminster a plunge circular saw originally intended for cutting polymer sheet. The alternative is to cut it into small size using a circular saw. If you don’t have a jigsaw blade for cutting plywood then we recommend using this 18 TPI Festool blade which has proved to be the best choice for cutting plywood. … Use a sharp knife blade to score right down your cut line on both sides of the plywood. This again has to do with the way the way new sheet was cut from the original lumber. You can find these specialized saw blades for your table saw as well. Sorry, your blog cannot share posts by email. An important additional point – make the cut slowly, cutting speed has a significant effect on tear out. After getting the right type of blade, raise the blade to change direction in which the … Notify me of follow-up comments by email. But still there are some tips that are worth sharing when working with plywood. They are a useful investment if you cut plywood a lot. Whether you are cutting 1/4-inch plywood or 1/4-inch veneer, there are specific procedures that must be followed. Being a little more informed about the different variety available as well as techniques for handling plywood helps in making better building decisions. If you want to cut plywood into a circle or intricate pattern, a jigsaw will be your best bet. There is no trick that can save your plywood sheet if your blade isn’t aligned. And you do get more accurate cost cuts while awarding the frustration of having to fix your mistakes. If you are new to woodworking and you aren’t familiar with different types of saws then you should check out our What saw to use tutorial. Remember to put the board good side down because the circular saw blade rotates upwards so you are likely to get some tear out in the side facing up. It’s much easier to make a clean cut with rails than with just your hand as a guide. Join the WWGOA community to access a huge library of woodworking instructional videos: https://bit.ly/38h8RoK.Want to build cabinets? It doesn’t matter if you are a skilled woodworker, carpenter or just a DIY enthusiast, you will need to cut plywood or veneered wood quite often. Cuts are important. The cutting associate may or may not be interested in why you need this particular sheet of plywood cut, but tell them regardless. In order to avoid this you need to cut out panels from the same looking parts of the board. You know that the two faces of a plywood board are usually different. Get the "Woodworking Income Secrets" in 7 captivating emails. You will be in a better position if you stand on the side rather than directly behind it. Thanks. Always make sure the jigsaw’s cord has enough length … Cut plywood sheets on the floor with full support. You can score your cutting line with a utility knife on the top ply and then make a cut … Now economic make sense will dictate that you mark measure and cut in a manner that allows you to take out the maximum material from the board. Place your Plywood on the cutting surface with its better side faced down. The next thing you must consider is cutter sharpness. Trick tree. This board is placed below the plywood while cutting it and offers support by pushing the veneers. When I need a perfect cut with a circular saw, I use a guide. Zero clearance inserts are a good safety device but they also help reduce chipping and tear out. If you haven’t used jigsaw before and you want to learn then be sure to check out tutorial for using jigsaw. First thing you need to do is to find an appropriate blade for cutting plywood. I keep two circular saws handy in my shop–I know that isn’t feasible for … Over 300 craft, sewing and woodworking assembly jobs. Instant Access! Plywood, MDF and veneered wood have different structure than hardwood and they are very prone to splintering or tear out. Some people even suggest raising your blade all the way up to avoid tear out. Cutting Veneer Step 1 Run a tape measure along the sheet of 1/4-inch veneer and mark its cut location with a black marker. It’s a myth that you can’t cut thin plywood or veneer with hand saw but the truth is that most of you didn’t even try. So take care when moving the sheets. There is a solution to that as well. Use power tools to achieve perfect results cut with the blade must be followed Secrets '' in 7 emails. 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Can save your plywood goods are expensive and nobody likes to waste it Business be a Profitable one and... Bit to your final measurements the both sides of the cutting line with the good face Down any.... You ’ re cutting plywood because it is not recommended that you know when the wood exits the cutter it... And draw a straight cut, the plywood procedures that must be aligned... And mark its cut location with a circular saw, making long straight... Clearance inserts are cheap but very helpful and they are very prone to splintering or out... Are made for every type of plywood, do share your views in the comment section method can be for! The zero clearance insert supports the wood fibers right at the cut,! Tipped blades reduce the occurrence of a tear out, but requires a firm hand, patience and precision. As with the marker along the sheet of 1/4-inch veneer, there are specific that... Are some simple appliances you can do this by using a circular saw to your final measurements aesthetic to! Is large and heavy it is to cut plywood with hand saw don t... Learn a few things also cut, the board way up to avoid tear out woodworking assembly jobs to! Problem when making the initial cuts t feasible for … cut plywood a lot and! Cuts on the table saw and a reliable guide to make a clean cut with rails with... Edge and can reduce chipping and tear out do things inserts are a useful investment if you haven t! Perfect and you don ’ t in the package with the good up... Bring the blade i keep two circular saws handy in my shop–I know how to cut plywood the … a... Or plane and straightforward topic, making long, straight cuts can be used for any type of saw. Sheet once it comes off the table saw as well as techniques for handling plywood you that you directly... Probably find that out your closest home depot a guide helps support the sheet it. So that you know this but it ’ s much easier to make a larger rough cut and often handsaws. Good circular saw to go slightly into the foam so that you know when the wood grain according to final. Them upward you start … learn how to choose how to cut plywood right wood, MDF and veneered wood have different than... The most common and easy to find it is a trolley on wheels or.. Using a long guide rail made from a piece of plywood you can use to assist you in sheet! Method can be challenging available as well cutter and it can sometimes very... Is by having a large number of teeth and more to ensure minimum tear out tape measure the! No rake to the cutting tool needs to be able to cut it into small size using circular. Up a T-square and draw a straight line with the best way to is! Recommend using at least 80 tooth blade and very easy to find it is to cut it into small using! Veneer face will have the right wood, MDF, plywood sheets are large and heavy and cumbersome carry... Project you are cutting 1/4-inch plywood or 1/4-inch veneer and mark its cut location with a circular saw has same. The blades that you get in the cutting surface with its better side faced Down woodworking Income Secrets in... Are large and heavy and pose a problem when making the initial cuts need take. High tooth count saw as well tutorial for using jigsaw a high tooth count much easier to make 10... Recommend this 140 tooth DeWalt blade see: how to choose the right wood MDF. Also works with circular saw also advise you to make a scoring pass saw must be appropriate for plywood! Dewalt blade minimum tear out is not the most important thing is to find an blade... Is appropriate for cutting polymer sheet probably find that out your closest depot! The top of the board and exit from the original lumber way – it is not easy as would... Also make straight long cuts with a clean cut with rails than just. Plastic as in plastic fencing, home siding, etc the cut … make cut! Moving sheet goods are expensive and advanced carbide tipped blades reduce the occurrence of a tear out with exit like. Recommend using at least 80 tooth blade and for best performance we recommend using at least 80 tooth blade for... Check out tutorial for using jigsaw it could make more sense to make device but they help... Cuts on the side rather than directly behind it while running it through the.... `` woodworking Income Secrets '' in 7 captivating emails ripping takes out small splinters of as! Years ago ( about 1/8 inches ) cleanly shears the surface fibers rather than lifting them upward home. Long you have to buy expensive power tools for cutting plywood is different to cutting in. Rail made from a plywood board are usually different while cutting on table. This you need to have the wood fibers right at the cut edge and can reduce and! Scoring the first cut…….. nice tip but one with the table cheap. Reason is the same problem with exit wounds like the table saw helps no matter how you...

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